Equipment
ARBES CAP-X-8 Encapsulation Machine
- 8 inch long Capsulators (dierolls)
- Production Rates are atleast 30% (and upto 60%) higher than standard encapsulation machines
- Stainless Steel cladding – matte finish
- Contact Parts: SS 316, Food-grade, and HCHCr hardened materials
- All other critical parts are SS 304/316 or Virgin Brass
- All motors, gears, and bearing assemblies are of International makes and adhering to International norms; all critical gears are hardened
- ACVF for stepless speed control
- Auto-tuning sensors for segment and spreader box temperature control
- Pneumatic dieroll loading arrangement
- AUTO Segment Lifting Arrangement
- Electro-pneumatic Ribbon Lubrication system
- AUTO adjusting Injection Timing mechanism for medicament encapsulation
- Chilled air cooled ribbon casting drums
- Independently controlled and metered medicine pump lubrication
- Control Panel – operator-friendly design and IP 33 protection
- Control Panel is a stand-alone unit which can be located conveniently
- Independent control panel for the pneumatic circuits located within the CAP-X-8
- Spreader Boxes permitting optimum gelatin utilization as per dieroll configuration
- Conveyor (with food-grade belts) to transfer capsules into in-line semi-drier (bi-directional)
- Stainless Steel platform and base tray
- Compact Footprint (1 meter x 0.7 meters) eliminates the need for large encapsulation rooms, thereby allowing optimum control over air-conditioning and dehumidification
Additionally, the ARBES CAP-X-8 Encapsulation Machine is fitted with the following:
- Shut-Off valve and Medicine Pump Assembly – depending on fill volume and production capacity
- Spare Parts (mechanical and electrical)
- Tool Kit
- All necessary documentation for FDA requirements including IQ, DQ, OQ and MQ
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ARBES Semi-Drier
- Three basket arrangement ideal for high production machines and longer capsule pre-drying time
- Static dissipation system prevents shocks and sparks
- Modified design to allow quick change-over, and convenient cleaning
- High CFM blowers which use ambient air to remove oil from the surfaces of the capsules
- Mini-capsule conveyor ensures direct feed of capsules into first basket
- Auto-transfer of capsules between baskets
- Control Panel integrated with the Encapsulation Machine
- Proprietary PLC ensures optimum drying time in each basket to ensure maximum removal of oil, optimum shape-formation and strong sealing of capsules
- All contact parts are SS 316 and Food-grade material
- Baskets directly driven through Nylon Gears
- All motors, gears, blowers and bearing assemblies of international make and adhering to international norms; additionally all critical gears are hardened
- Oil-collection trays and drain ensure no oil-spillage or accidents
- Mobile arrangement allows orientation of the Semi-Drier as per room configuration
- Compact size ensures maximum effect of blowers for oil-removal while maintaining a small footprint (2.5 meters x 0.6 meters)]
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ARBES Gelatin Transfer Vessel
- Ensures pump-less transfer of gelatin
- Double jacketed SS-316 construction
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ARBES Color Mixer
- Special mixing head configuration eliminates the necessity of re-deaeration of gelatin mass
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ARBES De-Oiling Pan
- Integrated with the encapsulation line
- Ensures automatic discharge of capsules into trays
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Spares
- Medicine Pump Assemblies
- Brush Assemblies/Hex Roller Assemblies
- Spreader Boxes
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Tooling / Change Parts
We make change parts (dierolls + wedges + distribution plate + gear) for all makes of rotary die encapsulation machines (any manufacturer)
Our change parts are used for the encapsulation of:
- Pharmaceuticals
- Paintballs
- Nutraceuticals
- OTC drugs
- Prescription drugs
- Cosmetics
- Dietary supplements
- Health foods
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